Umgca wesantya esishushu esishushu se-ispile ye-Istral-Steel ephezulu (ialuminium)
Ezona mpawu
Umgca wemveliso uyilelwe ukwandisa inkqubo yokwenziwa kweenkqubo ze-AutoMototive ngokusebenzisa itekhnoloji yeTekhnoloji eshushu. Le nkqubo, eyaziwa ngokuba yithayile eshushu e-Asia kwaye icinezele ukuba i-Europe, ibandakanya ukufudumeza izinto ezibonakalayo kwi-hydraulic cinezela i-Hydraulic Preyds isebenzisa ubume obufunekayo kwaye ugcine uxinzelelo lwesigaba sentsimbi. Indlela eshushu ye-stampy inokuhlelwa kwiindlela ezithe ngqo nezingathanga ngqo.
Izibonelelo
Esona sibonelelo siphambili sezinto ezinamabala ashushu kukungasebenzi kakuhle, ezivumela ukuba kuveliswe iimveliso zejometri ezinamandla. Amandla aphezulu enziwe i-stamp emfazwe eshushu yenza ukuba ukusetyenziswa kwamaphepha athile entsimbi, ukunciphisa ubunzima bamacandelo ngelixa ugcina ingqibelelo yesakhiwo kunye nengozi yengozi. Ezinye izibonelelo zibandakanya:
Ukucuthwa kwemisebenzi:Itekhnoloji eshushu yetampu inciphisa imfuno yokufumana imisebenzi ye-welding okanye ekhokelela ekusebenzeni okuphuculweyo kunye nokuphuculwa kwemveliso ephuculweyo.
Ibuyiselweyo entweni kunye nemfazwe:Inkqubo yokuqhubela phambili ishushu inciphisa iingxaki ezingathandekiyo, ezinjengenxalenye yentwasahlobo kunye nemfazwe, ekuqinisekiseni ukuchaneka kokuchaneka kokubonakalayo kunye nokunciphisa isidingo sohlengahlengiso olongezelelekileyo.
Zimbalwa iziphene:Iindawo ezishushu ezishushu zibonisa iziphene ezimbalwa, ezinje ngee-rocks kunye nokwahlula, xa kuthelekiswa neendlela ezibandayo, okukhokelela kumgangatho wemveliso ophuculweyo kwaye unciphise inkunkuma.
I-Toper Ezantsi Tonnage:Ukuxinana okutshisayo kunciphisa i-tonnage efunekayo xa kuthelekiswa neendlela zokwenza ukubanda, ezikhokelela ekulondolozelweni kweendleko kunye nokunyusa ukusebenza kwemveliso.
Ukuzaliswa kweepropathi zezinto ezibonakalayo:Itekhnoloji eshushu yeswiti ivumela ukuguqulelwa kwezinto ezenziwa kwiipropathi zezinto ezibonakalayo ezisekwe kwiindawo ezithile zenxalenye ethile, ukusebenza kakuhle kunye nokusebenza.
Uphuculo oluphuculweyo:Itampu eshushu inika amandla okuphucula ubume bezinto ezibonakalayo, ezikhokelela kwiipropathi eziphuculiweyo kunye nokwandisa ukuqina kwemveliso.
Amanyathelo emveliso elungelelanisiweyo:I-stamping eshushu isulisa okanye inciphise amanyathelo angenela impumelelo, okukhokelela kwinkqubo yemveliso eyenziwe lula, ephuculweyo, kunye namaxesha amafutshane aphakamileyo.
Izicelo zeMveliso
Umgca oqaqambileyo wentsimbi (i-Aluminium) Imveliso yemveliso eshushu eshushu ifumana isicelo esibanzi kwimveliso yamalungu omzimba amhlophe. Oku kubandakanya ii-pillaries, amabhamu, imingxunya yeminyango, kunye neendibano zolophamo. Ukongeza, ukusetyenziswa kwama-Allys odluleleyo kwenza ukuba i-stampas eshushu iye yahlolwa ngakumbi kumashishini anje nge-aerospace, ukhuselo, kunye neemarike ezivelayo. Ezi Alts zinika izibonelelo zamandla aphezulu kwaye zinciphise ubunzima ekunzima ukufezekisa ezinye iindlela zokwenza.
Ukuqukumbela, intsimbi enkulu yentsimbi (i-Aluminium) umgca oshushu oshushu oshushu uqinisekisa ukuveliswa kwenkqubo yemoto exineneyo. Ngolungelelwano oluphezulu, kuncitshiswa ukusebenza, iziphene ezincitshisiweyo, kunye neziphene ezincitshisiweyo, kunye neziphene eziphuculweyo, le candelo lemveliso libonelela izibonelelo ezininzi. Izicelo zayo zangeneyo ekwenzeni imveliso yomzimba omhlophe kwizithuthi zabakhweli kwaye zinike izibonelelo ezinokubakho kwi-aerospace, ukhuselo, kunye neemarike ezivelayo. I-tyala kwintsimbi eqaqambileyo yentsimbi (i-Aluminium) Imveliso yemveliso eshushu yokufikelela kwimveliso ebalaseleyo, imveliso, kunye nezinto zoyilo ezikhanyayo kwiindawo ezinemizi-mveliso yemoto kunye ne-asteries
Yintoni ishushu?
I-CHTAME STAMECS, ekwabizwa ngokuba yi-Homen Ellomeng eYurophu kunye nokuFunyanwa kweMithombo ye-Asia e-Asia, yindlela yokufowuna ehambelana nokufezekisa inguqu efunwayo yokufezekisa izinto zentsimbi. Itekhnoloji eshushu eshushu ibandakanya ukufudumeza amaphepha e-Boron
Iinzuzo zokuhamba kwesitampu esishushu
Ukuphuculwa kwamandla okugqibela obuninzi kunye nokukwazi ukwenza i-jometri entsonkothileyo.
Ukuncitshiswa kwecandelo lokulinganisa usebenzisa i-tictit yensimbi ngelixa ugcina ingqibelelo yesakhiwo kunye nengozi yengozi.
Yehla imfuneko yokujoyina imisebenzi efana ne-welding okanye inomdla.
Ukuncitshiswa kwenxalenye yentwasahlobo kunye nokuyilwa.
Inxalenye embalwa inesiphene esifana njengamacwecwe kunye neeplits.
Iimfuneko ze-Tonnicare ze-Tonnage zithelekiswa nokwenza oko kubandayo.
Ukukwazi ukulungisa iipropathi zezinto ezibonakalayo ezisekwe kwimimandla ethile.
Amabala amancinci aphuculweyo yokusebenza okungcono.
Inkqubo yokwenziwa kwemveliso enamanyathelo amancinci asebenzayo ukufumana imveliso egqityiweyo.
Ezi nzuzo zinegalelo ekusebenzeni kakuhle, umgangatho, kunye nokusebenza kwezinto ezishushu ezishushu.
Iinkcukacha ezithe kratya malunga ne-stick eshushu
I-1.Hing Stamping vs isitampu esibandayo
I-stamping eshushu yinkqubo esekwe emva kokuba idlulise iphepha lensimbi, ngelixa isitampu esibandayo ibhekisa kwi-stick yephepha lentsimbi ngaphandle kokuhamba.
Ukuhamba kwesitampu esibandayo kunezibonelelo ezicacileyo ngaphezulu kokuxinana okushushu. Nangona kunjalo, ikwabonisa ukuba izinto ezingalunganga. Ngenxa yexinzelelo oluphezulu le-Insulty lenkqubo yokubanda xa kuthelekiswa ne-stampam eshushu, iimveliso ezibandayo zinesitampu ezinokubangelwa kukuqhekeka kwaye kuqhekezwe. Ke ngoko, izixhobo ezichanekileyo zokuhamba isitampu ziyafuneka ukubanda kakhulu.
Ukubetha okushushu kubandakanya ukufudumeza iphepha lentsimbi ukuya kumaqondo obushushu aphezulu ngaphambi kokuba uchitheke kwaye ngaxeshanye ucime umntu afe. Oku kukhokelela kwinguqu epheleleyo yobukhosi bentsimbi kwi-Martenite, kubangela amandla aphezulu ukusuka kwi-1500 ukuya kwi-2000 MPA. Ngenxa yoko, iimveliso ezishushu ezishushu zibonisa amandla aphezulu xa kuthelekiswa namaqabane athabathiweyo.
Inkqubo yokuhamba kwesitampu
I-CHTAME STAMECS, ekwabizwa ngokuba "bunzima," ibandakanya ukufudumeza imagazini enkulu enamandla okuqala angama-580 ukuya kwi-900 ° C. Iphepha elishushu emva koko liyanyibilika ngokukhawuleza kwaye licinyiwe ekufeni, liphumeza amazinga okupholisa ama-20-300 ° C / s. Inguqu ka-Austenstite kwi-Martenite ngexesha lokucima ukuphucula amandla ecandelo, ukuvumela ukuveliswa kwamacebo amabini anesitampu enamanqanaba amabini:
Kumnqweno oshushu oshushu, ingenanto ingenayo inondliwe ngokuthe ngqo kwindawo evaliweyo yokufa nokucimeka. Iinkqubo ezilandelayo zibandakanya ukupholisa, ukugqobhoza kunye nomngxunya wokucheba (okanye ukusika i-laser), kunye nokucocwa komgangatho.
I-Finered1: Imowudi yokuyila ishushu-i-stample
Kwinkqubo efihliweyo eshushu, inyathelo lokwenza umfune liyenziwa ngaphambi kokungena kumanqanaba okufudumeza, ukubetha okushushu, ukugqobhoza, ukuhlanjwa komngxunya, kunye nokucoca.
Umahluko ophambili phakathi kokuhamba ngokungathanga ngqo kunye neenkqubo ezithe tyaba ezishushu zinokubandakanywa kwenyathelo lokugoba ngaphambi kwexesha ngaphambi kokufudumeza ngendlela engathanga ngqo. Ngokuthe ngqo ishushu, intsimbi yeshithi ichithwe ngokuthe ngqo kwiziko lokufudumeza, ngelixa kushushu ngokungathanga ngqo, icandelo elibandayo lesenziweyo lithunyelwa kwiziko lokufudumeza.
Inkqubo yokuhamba kwexesha ngokungathanga ngqo kubandakanya la manyathelo alandelayo:
Ukuyilwa kwe-Foulling Preipt-ishushu-isitampu esishushu-I-Edge Strimby kunye neHole Hing
I-Liclum2: Imowudi yokulungisa ishushu
3.Izixhobo eziphambili zokwenza isitampu esishushu zibandakanya iziko lokufudumeza, ishushu i-cinezela, kunye nokubumba okushushu
Isithando sokuphakamisa:
Iziqitha zokufudumeza zixhotywe ngezakhono zokulawula kunye nobushushu. Iyakwazi ukufudumeza iiplate eziphezulu kwiqondo lobushushu lokuphinda-phinde ngexesha elimiselweyo, elifezekisa imeko ye-Austicocic. Kufuneka ukwazi ukuziqhelanisa neemfuno ezinkulu zemveliso ezenzekelayo. Njengoko i-billet eshushu ingachithwa kuphela ziirobhothi okanye iingalo zoomatshini, iziko lifuna ukulayisha ngokuzenzekelayo kunye nokulayisha ngokuchaneka okuphezulu. Ukongeza, xa ukhumbule iipleyiti zentsimbi ezingabhalwanga, kufuneka inike ukhuseleko lwegesi ukuthintela i-oxidation timetion kunye nokucocwa komda weBillet.
I-HOTFA YOKUQHUTYWA:
Umatshini wokushicilela yinto engundoqo lweteknoloji eshushu. Kuya kufuneka ukuba ube namandla okubamba ngokukhawuleza kwaye ubambe, kunye nokuxhotyiswa ngenkqubo yokupholisa ngokukhawuleza. Ubunzima bobuchwephesha bokubekwa koomatshini bokuhamba ngokugqithileyo Okwangoku, nje uninzi lweenkampani zangaphandle luye lwayiloyikisa uyilo kunye netekhnoloji yemveliso yoomatshini bokushicilela, kwaye zonke zixhomekeke kwimpahla yokungena, ibetha ukuba ibize.
I-STAMS ESINGS:
I-CHTAMS STAMOFT YEMPENDS yenza zombini ukwakha kunye nokucima amanqanaba. Kwinqanaba lokwakha, kanye xa i-billle ityalwe kwi-movity cavity, imbumbulu ikhawuleza igqibe inkqubo yokulinganisa yokuqinisekisa ukugqitywa kwenxalenye ngaphambi kokuba kutshiwe iSigaba seSigaba seMartiesitic. Emva koko, ingena kwinqanaba lokucima kunye nenqanaba lokupholisa, apho ubushushu obuvela kwi-Worpiece ngaphakathi kubumba budluliselwe ngokuqhubekayo. Imibhobho yokupholisa ilungiselelwe ngaphakathi kokubumba kwashenxisa ubushushu ngokusebenzisa ipholoji yendlela yokuhamba. Inguqulelo ye-Mattiontic-Austitic iqala xa ubushushu bemisebenzi yehla ukuya kwi-425 ° C. Inguqu phakathi kukaMartenate kunye ne-Austerite iphela xa iqondo lobushushu lifikelela kuma-280 ° C, kwaye umsebenzi osebenzayo ufumana ngo-200 ° C. Indima yokuthintela ubumba kukuthintela ukwanda okungalinganiyo kunye nokuchasana ngexesha lenkqubo yokuhamba, enokubangela utshintsho olubalulekileyo kubume kunye nobungakanani benxalenye, ekhokelela kwi-scrap. Ukongeza, iphucula ukuhanjiswa kwempumelelo phakathi komsebenzi kunye nokubumba, ukukhuthaza ukucima ngokukhawuleza nokupholisa.
Kwisishwankathelo, ezona zixhobo ziphambili zokuhamba-hamba zibandakanya iziko lokufudumeza ngokufezekisa ubushushu obufumileyo, kunye nokubumba okukhoyo okuzingcayo, kunye nokubumba okushushu okwenzayo ukuqinisekisa ukwakhiwa kwenxalenye kunye nokupholisa ngokufanelekileyo.
Isantya sokupholisa asichaphazeleki kuphela ixesha lokuvelisa, kodwa lichaphazela ukwenziwa kokuqulunqwa phakathi kuka-Austedite kunye noMartiene. Ixabiso lokupholisa limisela ukuba loluphi uhlobo lwesakhiwo se-crystalline esiza kwenziwa kwaye lihambelana nefuthe lokugqibela lokuqina komsebenzi. Iqondo lokupholisa elibalulekileyo le-boron intsimbi limalunga ne-30 ℃ / s, kwaye kuphela xa inqanaba lokupholisa lidlula indlela yokwakhiwa kweMartiaticic ekhuthazwe kakhulu. Xa inqanaba lokupholisa lingaphantsi komgangatho wokuphola obalulekileyo, ulwakhiwo oluqhelekileyo lwezakhiwo ezifana ne-tiain ziya kuvela kwisakhiwo sokukhala emsebenzini. Nangona kunjalo, ukuphakama kwenqanaba lokupholisa, okungcono, ukuphakama kwenqanaba lokupholisa kuya kukhokelela ekuqhekekeni kweenxalenye ezenziweyo, kwaye uluhlu lwamanqanaba okupholisa ngokufanelekileyo kufuneka lugqitywe ngokobume bezinto ezibonakalayo kunye neemeko zenkqubo.
Kuba uyilo lombhobho wokupholisa unxulumene ngokuthe ngqo nobukhulu besantya sokupholisa, umbhobho wokupholisa uyile ngokusuka kwimbono efanelekileyo yokutshintshwa kobushushu, kwaye kunzima ukufumana ngokucokiswa kobume bokuphosa. Ukwenzela ukuthintela ukuthintelwa ngokuqhubekeka koomatshini, indlela yokugcina amajelo amanzi ngaphambi kokuba ukuphosa i-MANKS ngokhuseleko ngokubanzi.
Kungenxa yokuba isebenza ixesha elide ngo-200 Ukongeza, izinto ezibunjiweyo zimele zibe nokungaxhathisi kakuhle kwi-corrosion kwi-Colalant ukuqinisekisa ukuhamba okuhle kombhobho wokupholisa.
Ukuhlambela kunye nokubhoboza
Ngenxa yokuba amandla eenxalenye emva kokuba eshushu eshushu efikelela malunga ne-1500MPA, ukuba ukusikwa kweendaba kwaye kusetyenziswa iimondings, iimfuno zetontelo zikhulu, kwaye ukunciphisa ukucheba kunzima. Ke ngoko, iiyunithi zokusika i-laser zihlala zisetyenziselwa imiphetho kunye nemingxunya.
4.common yamabakala entsimbi eshushu
Ukusebenza ngaphambi kokucofa
Intsebenzo emva kwesitampu
Okwangoku, inqanaba eliqhelekileyo lesitayile esishushu esishushu yi-B1500hs. Amandla obuzinsundu ngaphambi kokuba isitampu siphakathi kwe-480-800pa, kwaye emva kwesitampu, amandla anobuqili angafikelela kwi-1300-1700pa. Oko kukuthi, amandla e-sunser of 480-800mpa yeplate, ngokusebenzisa amatampu eshushu, unokufumana amandla e-thensile anokuba ngama-1300-1700MPA amalungu.
5.Ukusetyenziswa kwentsimbi yentsimbi eshushu
Ukusetyenziswa kweenxalenye zeenxalenye ezishushu ezishushu kunokuphucula kakhulu ukhuseleko lwemoto kwaye uqonde ukukhanya kwesibane semoto emhlophe. Okwangoku, itekhnoloji ye-stamping eshushu isetyenzisiwe kwimizimba emhlophe yeemoto zabakhweli, njengemoto, intsika, intsika, i-BUGER, i-DEEP ye-3.
Umzobo 3: Amacandelo omzimba amhlophe alungele ukutsiba okushushu
Umzobo 4: Oomatshini be-jiangdong 1200 Itoni ye-Ton Stample Prict Line
Okwangoku, oomatshini be-jiangdong abashushu be-Hydraulic Sures Solutions Scound kwaye bazinzile, kunye ne-China yokuFumaneka kwe-China Shicings ye-China Special Supect Special Speed Speet yensimbi yentsimbi ne-Aluminium, edlale indima enkulu ngaphakathi Ukukhuthaza ukuphuculwa komzi-mveliso oshushu oshushu e-China kunye nehlabathi.
