iphepha_ibhena

imveliso

imveliso yangaphakathi yoxinzelelo oluphezulu lwe-hydroforming

Inkcazelo emfutshane:

Ukwenziwa koxinzelelo oluphezulu lwangaphakathi, okukwabizwa ngokuba yi-hydroforming okanye ukubunjwa kwe-hydraulic, yinkqubo yokwenza izinto esebenzisa ulwelo njengolwelo oluphakathi kwaye iphumeze injongo yokwenza iindawo ezingenanto ngokulawula uxinzelelo lwangaphakathi kunye nokuhamba kwezinto.Ukwenziwa kweHydro luhlobo lwetekhnoloji yokwenza ihydraulic.Yinkqubo apho ityhubhu isetyenziselwa i-billet, kwaye i-tube billet icinezelwe kwi-mold cavity ukuze yenze i-workpiece efunekayo ngokufaka i-ultra-high pressure liquid kunye ne-axial feed.Kwiindawo ezinee-ax ezigobileyo, i-tube billet idinga ukugoba kwangaphambili kwimilo yenxalenye kwaye emva koko icinezelwe.Ngokohlobo lwamalungu okwenza, ukubunjwa koxinzelelo oluphezulu lwangaphakathi kwahlulahlulwe ngokweendidi ezintathu:
(1) ukunciphisa i-tube hydroforming;
(2) ityhubhu ngaphakathi kwe-axis egoba i-hydroforming;
(3) ityhubhu ye-multi-pass high-pressure hydroforming.


Iinkcukacha zeMveliso

Iithegi zeMveliso

Izinto eziluncedo kunye nezicelo

Icandelo le-hydroforming linobunzima obulula, umgangatho omhle wemveliso, uyilo lwemveliso eguquguqukayo, inkqubo elula, kwaye ineempawu zokwenza i-net-net kunye nokuveliswa kohlaza, ngoko isetyenziswe ngokubanzi kwintsimi ye-automotive lightweight.Ngoyilo lwecandelo olusebenzayo kunye noyilo lobunzima bodonga, iindawo ezininzi ze-auto zinokubunjwa zibe yinto enye edityanisiweyo kunye nesakhiwo esintsonkothileyo nge-hydroforming yeetyhubhu eziqhelekileyo.Ngokucacileyo oku kuphezulu kakhulu kwindlela yokunyathela yemveli kunye ne-welding ngokwemigangatho yemveliso kunye nokulula kwenkqubo yemveliso.Uninzi lweenkqubo ze-hydroforming zifuna kuphela i-punch (okanye i-hydroforming punch) ehambelana nokumila kwenxalenye, kwaye i-diaphragm yerabha kumatshini we-hydroforming idlala indima yokufa kwesiqhelo, ngoko ixabiso lokufa limalunga ne-50% ngaphantsi kwesiqhelo. fa.Xa kuthelekiswa nenkqubo yesitampu yemveli, efuna iinkqubo ezininzi, i-hydroforming inokwenza inxalenye efanayo kwinqanaba elinye.

i-hydroforming 02
Uxinzelelo oluphezulu lwangaphakathi-Hydroforming

Xa kuthelekiswa neendawo zokutywina ze-welding, iingenelo ze-hydroforming yombhobho zezi: izinto zokugcina, ukunciphisa ubunzima, iinxalenye zesakhiwo ngokubanzi zinokuncitshiswa nge-20% ~ 30%, iinxalenye ze-shaft zingancitshiswa nge-30% ~ 50% : Njenge-subframe yemoto, i ubunzima ngokubanzi iindawo stamping yi 12kg, yangaphakathi high-high iinxalenye ezenza 7 ~ 9kg, ukucuthwa ubunzima 34%, inkxaso yerediyetha, ngokubanzi stamping iinxalenye ubunzima 16.5kg, yangaphakathi eliphezulu eliphezulu ukwenza iinxalenye 11.5kg, ukunciphisa ubunzima 24%;Inokunciphisa inani lomatshini olandelayo kunye nomthwalo wokuwelda;Ukwandisa amandla kunye nokuqina kwecandelo, kwaye ukwandise amandla okukhathala ngenxa yokunciphisa i-solder joints.Xa kuthelekiswa namacandelo e-welding, izinga lokusetyenziswa kwezinto eziphathekayo yi-95% ~ 98%;Ukunciphisa iindleko zemveliso kunye neendleko zokungunda ngama-30%.

izixhobo ze-hydroforming zifanelekile ukwenza i-aerospace, amandla enyukliya, i-petrochemical, inkqubo yamanzi okusela, inkqubo yemibhobho, imizi-mveliso yeemoto neebhayisekile yecandelo elintsonkothileyo elinomgongxo.Iimveliso eziphambili kwintsimi yeemoto ziyi-automobile body support frame, ifreyimu encedisayo, i-chassis parts, inkxaso ye-injini, i-intake and exhaust system pipe fittings, i-camshaft kunye nezinye iindawo.

i-hydroforming

Ipharamitha yemveliso

Ngokwesiqhelo amandla[KNI

16000>NF>50000 16000 20000 25000 30000 35000 40000 50000

Ukukhanya kwasemini ukuvula[mm]

 Phezu isicelo

Isilayidi ukubetha[mm]

1000 1000 1000 1200 1200 1200 1200
Isantya sesilayidi Ngokukhawuleza yehla[mm/s]
Ukucinezela[mm/s

Buyela[mm/s]

Ubungakanani bebhedi

LR[mm]

2000 2000 2000 3500 3500 3500 3500

FB[mm]

1600 1600 1600 2500 2500 2500 2500
Ubude ukusuka ebhedini ukuya emhlabeni [mm]

Amandla emoto ewonke [KW]


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